Process Automation

We are key consulting player for Global OEM's & System integrators for their process automation needs. We have core domain expertise in F&B, Pharma, FMCG, Utilities industries. We have successfully executed over 200+ projects working with various global customers. We have extensive industry experience with various standard PLC/SCADA and DCS Systems. We have helped many clients with End to End solutions from Plant floor automation to MES and Reporting solutions. We have also worked with various SI's to develop standard library and software which can be leveraged across multiple manufacturing sites dramatically reducing implementation time and costs

Our Automation Services

  • PLC, SCADA & HMI Engineering
  • DCS Engineering
  • Electrical & Instrumentation
  • Safety systems & Drives Engineering
  • Onsite Engineering Services
  • Documentation & Specifications (FDS/ DDS)
  • 24x7 Support

We have successfully executed 200+ automation projects across various Automation systems globally. Following are our competence across various automation platforms & Industry Standards

PLC
SCADA/HMI
DCS & BATCH
Industry Standards
  • Siemens - S5,S7-300 ,400 F/H, S7-1200,S7-1500, Fail-Safe Controller
  • Rockwell Automation - SLC -500 , PLC 5, Compact Logix , Control Logix, Guard Logix
  • Schneider Electric - Quantum, Premium , M340
  • GE - Versamax , Series 90-30 , Series 90-70
  • Siemens - Wincc , Wincc-Flexible, TIA Portal
  • Rockwell Automation - Factory Talk View SE/ME, RSView 32, Panel Builder 32
  • Schneider Electric- Vijeo Citect, Vijeo Designer
  • Wonderware - Intouch , Archestra, System Platform
  • Siemens - PCS7 , SIMATIC BATCH
  • Emerson - DeltaV
  • GEIP- Proficy Batch
  • Wonderware - Inbatch
  • Rockwell Automation - FT Historian, FT vantage Point, FT transation Manager
  • ISA-88
  • PackML
  • 21CFR Part11
  • GAMP
  • BRAUMAT /CEMAT
  • SIL2, SIL3
  • IEC- 61131
  • IEC- 61850
  • ISA-95

Design Engineering

We offer Detailed Engineering Services for Electrical & Instrumentation for major OEMs, EPCs / EPCMs, Engineering & Contracting companies in diverse verticals / Industries Such as Food & Beverages,FMCG, Pharma, Water , Chemical etc.

Electrical & Instrumentation
CAD Tools & Software Competency

Preparation of load lists, Load distribution
Single line diagrams
Electrical Equipment specifications
Equipment lists & BOM
Layouts – Cable trays, Earthing & Lightening
Power System Studies
I/O schedules and logic diagrams
Hookup diagrams
Preparation of Electrical Schematics

Auto Cad
Auto Cad - Electrical
Eplan
MicroStation
Smart Plant Electrical Detailed( SPELD)

Food & Beverages

Our expertise in various products from farm to packaging is complimentary to client’s needs in various engineering processes.Our thorough understanding of ISA 88 standards enriches our engineering services

Diary
Industry

diary
  • Pasteurization
  • Homogenization
  • CIP/SIP Sanitization
  • Evaporator /Dryer
  • Separation/Filtration

Vegetable Oil/Margarine

oil
  • Evaporation/Distillation
  • Deodorization
  • Hydrogenation
  • Neutralization
  • Fractionation
  • Dewaxing

Breweries,Beer,Malt House

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  • Brew House
  • Fermentation
  • Batching
  • Mixing & Blending
  • Malting / Milling / Mashing
  • Evaporation, Filtration & Distillation
  • Lautering
  • Freezing – Crystallization, Re-crystallization ,Boiling , Conditioning ,Filling & Packaging, Dispatch

Material Handling

Our Customized Automated Systems/Software enables efficient & reliable Parcel Boxes movement through sorters, scales, scanners & conveying systems.

Our team works tirelessly to deliver a comprehensive parcel sorting solution, which organizes a wide variety of parcels with speed and precision.
With Halston as a partner , customer can meet constantly changing market needs, at the same time optimize the supply chain and service level at the point of sale.

Our team works tirelessly to develops tailor-made solutions for automated storage and picking, including stacker cranes, material handling, software and services.
material_handling
  • Automated storage & buffering
  • Picking Solutions
  • Order Consolidation & Despatching
  • AS/RS – Automated Storage & Retrieval Systems
  • Material Handling
  • AGV- Automated Guided Vehicles

Handle Customized logistics processes with WMS

  • Mapping Pallet movement
  • Logic/ Algorithms for storage
  • Material Selection / Picking
  • ERP Integration
  • Loading Activities

Few Custom Solutions

  • WebApp for Handheld devices
  • Smart Glass hands free solution
  • Shipment tracking App

FMCG

The FMCG industry needs very short turn around time for new product launches keeping with consumer demands. Our expertise with S-88 standards & Batch modelimg has helped us to execute various FMCG projects

Personal Care

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  • Shampoo & Conditioners
  • Soap
  • Toothpaste
  • Mouthwash

Beauty Care

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  • Perfume / Deodorant
  • Face pack
  • Moisturizers

Daily Care

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  • Detergent
  • Disinfectants
  • Room Fresheners

Pharmaceuticals

We have utilized our rich experience on pharmaceutical equipment, processes and compliance systems to offer reliable engineering services to our customers. We have rich experience on various industry standards like GAMP guidelines, ISA-S88, ISA-S95, etc.

 

Vaccines/Bulk Drugs

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  • Precipitation
  • Micro/Ultra Filtration
  • Fermentation

Pharma Process Equipment

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  • Bio Reactors
  • CIP & SIP
  • Evaporators & Dryers

Pharma Packaging Machine

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  • Line Integration
  • OEE

Commissioning & Validation Services

Halston provides commissioning and Validation support for installation and integration projects. We provide all levels of documentation catered to our client’s specific industry and preference.

The following is a list of services we provide:

  • Master Validation Plan
  • Risk Assessment Matrix and Reports
  • Instrument Check-Out
  • Control System Hardware Configuration and Check-Out
  • Automation Equipment Start-Up
  • GAMP 5 Documentation Standards Development and Execution:
    • User Requirement Specifications
    • Functional Requirement Specifications
    • Detailed Design Specifications
    • Hardware/Software Factory Acceptance Test Protocols
    • Software Acceptance Test Protocols
    • Installation Qualification
    • Operational Qualification
    • Performance Qualification
    • Summary Reports

Infrastructure & Utilities

Rapid urbanization across the globe has resulted in huge investment in infrastructure projects. We have required expertise to execute various utilities projects in below areas :

Potable Water Purification

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  • Pre-chlorination Aération Coagulation & Coagulant Aïds
  • Sédimentation
  • Filtration
  • Desalination & Dis infection

Industrial Waste Treatment

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  • Brine Treatment
  • Solids
  • Oils and Grease Removal
  • Treatment of Acids,Alkalis, Toxic Material

Sewage
Treatment

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  • Filtration
  • Nutrient Removal
  • Disinfection & Odor Control

Oil & Gas

We have implementation know-how of various industry standards like NORSOK, EU, BS, IEC, SIL, ASME & API for Oil & Gas industry.

Onshore

  • Oil / Gas Gathering Station (OGS/GGS)
  • Early Production Facilities – (EPF)
  • Refinery Units
  • Petrochemicals Facilities
  • Tank farms / Terminals

Offshore

  • Offshore Platforms
  • Mobile Offshore Production unit (MOPU) – FPSO
  • Mobile Offshore drilling unit (MODU)

Skids

  • Chemical Injection System
  • Metering Systems
  • Clean in process skids
  • Fire & Gas Module
  • MEG / TEG Modules
  • Air Separation and Generation Units

Static Equipment

  • Pressure Vessels
  • Heat, Shell & Tube Exchanger
  • Air Cooled Heat Exchanger
  • Hairpin Exchanger
  • Finned Tubes
  • Boilers

Pipeline & Terminal Automation

  • Compressor & Metering Station
  • Pump Station
  • Pig Launcher / Receiver
  • Pipeline Control Room
  • Terminal Automation (Truck, Rail, Ship)

Automotive

We deliver process expertise and field-proven technology solutions for your entire production process. When it comes to the automotive industry we focus on delivering powerful solutions that ensure efficiency, flexibility, durability and quick turnaround.

Machining

  • CNC Machines for Blocks, Cylinder head etc
  • Honing Systems
  • Gauging Systems
  • Data Tracking
  • Conveyors
  • SPMs

Body Shop

  • BIW
  • Hemming-Robotics, Press
  • Under Body
  • Hood
  • Tail gate
  • Doors

Paint Shop

  • Body Wash
  • Spray Booth
  • Primer and Top Coat Application
  • Conveyor
  • Pre-treatment / Electrocoating